China high quality Custom Made Mini Bevel Driven Screw Jack, Screw Jack Worm Gear with Bevel Gear for Sale bevel spiral gear

Product Description

CHINAMFG offers high quality Custom made mini bevel driven screw jack, screw jack worm gear with bevel gear for sale for your requirements. Israel customer required high speed screw jack with light weight 3-5kg, manual operation. The best choice will be with manual bevel gear screw jack, but standard bevel gear screw jacks with smallest model JTS25, very big and heavy, can not use with customers platform. After discussed with customers, finally, custom made a mini bevel gear screw jack, say, 1pc mini right angle gearbox, 1 set lead screw and nut, use a pin to fix the gearbox drive shaft and lead screw. The hand wheel is installed on the drive shaft of gearbox. Important Note: The original actual pictures, videos, designs and molds came from the audited manufacturer and supplier – JACTON Industry Co.,Ltd. Don’t copy the pictures, videos, models, designs and drawing dimensions without CHINAMFG permission.

Shipment and Packing Pictures 
Shipping:
1. CHINAMFG freight: seaport to seaport, price terms CIF, FOB, EXW, CFR etc.
2. Air freight: airport to airport, price terms EXW, CRF etc.
3. Air courier: DHL, FEDEX, UPS, TNT door to door shipment, price terms DDU, CPT etc.
Packing: 
16567X3, registered Capital 500000CNY) is a leading manufacturer and supplier of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Systems, Electric Linear Actuators, Gearmotors and Speed Reducers, Others Linear Motion and Power Transmission Products in China. We are located in Chang An, Xihu (West Lake) Dis. guan, Guang dong in China. We are an audited professional manufacturer and supplier by SGS (Serial NO.: QIP-ASI192186) and BV (Serial NO.: MIC-ASR257162) organizations. We have a strict quality system, with senior engineers, experienced skilled workers and practiced sales teams, and consistently provide the customers with the best engineered solution for precision linear actuation, power transmission and mechanical jacking systems. CHINAMFG Industries guarantees quality, reliability, performance and value for today’s demanding industrial applications.

Company Advantages
* One of the biggest orders with 1750 units screw lift jacks.
* Standard products with 2D Drawings(DXF, DWG, PDF) and 3D CAD Model(STEP).
* 100% quality assured with double quality inspections. Original Inspection Reports, Operation Manual, and Book Catalogue are put into the packages. 
* 100% safety transportation with strong standard export plywood cases materials (free fumigation). 
* International standard materials for all standard products. 
* Custom design available, OEM service available, Free engineering advice and Customer label available.

Products List
* Manual Screw Jacks
* Electric Screw Jacks
* Screw Jacks Series: 

Cubic Screw Jack JTC Series, Machine Screw Jack JTW Series, Trapezoidal Screw Jack JT Series, Worm Screw Jack JTM Series, Stainless Steel Screw Jack JSS Series, Through Hole Screw Jack JTH Series, Ball Screw Jack JTB Series, Cubic Ball Screw Jack JTD Series, Bevel Gear Screw Jack JTS Series, and Electric Cylinder Jacks ECJ Series.
* Bevel Gearboxes Series: 
Cubic Bevel Gearbox JTP Series, Hollow Shaft Gearbox JTPH Series, Input Flange Gearbox JTPF Series, Input Flange and Hollow shaft Gearbox JTPG Series, Stainless Steel Gearbox BSS Series, Aluminum Gearbox JTA Series, and Bevel Gearboxes JT Series.
* Screw Jack Lifting Systems and Accessories: 
2jacks lifting system, 3jacks lifting system, 4jacks lifting system, 6jacks lifting system, 8jacks lifting system……14jacks lifting system. Lifting systems accessories cover ac, dc motors, geared motors, servo motors, stepper motors, handwheels, couplings, universal joints, telescopic universal joints, connecting shafts, cardan shafts, limit switches, proximity switches, safety nut, travel nut, rod ends, stop nuts, pillow block bearings, flange blocks, motor flange nema or iec, encoder, potentiometer, frequency converter, position indicators, trunnion plate, and trunnion mounting brackets. 
* Electric Linear Actuators Series:
Electro Mechanical Actuators LA Series, Electro Mechanical Actuators LAP Series. 
* Gear Reducers Series: 
Helical Gear Reducers R Series, Helical Bevel Gear Reducers K Series, Parallel Shaft Helical Gear Reducers F Series, Helical Worm Gear Reducers S Series, Helical Gear Motor GMH/GMV Series, and Worm Gear Reducers NMRV Series.   

Customers Distribution Countries
* American Countries: United States, Mexico, Canada, Chile, Argentina, Xihu (West Lake) Dis.via, Brazil, Colombia, Guatemala, Honduras, Panama, Peru.
* European Countries: Germany, France, United Kingdom, Italy, Spain, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Georgia, Slovenia.
* Asian Countries: Malaysia, Indonesia, Singapore, Philippines, Vietnam, Thailand, India, Israel, Cambodia, Myanmar, Sri Lanka, Maldives, Pakistan, Iran, Turkey, Jordan, Saudi Arabia, Yemen, Oman, United Arab Emirates, Qatar, Georgia, Armenia.
* Oceanian Countries: Australia, New Zealand.
* African Countries: Egypt, Ethiopia, Nigeria, South Africa, Zambia, Mozambique.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Lifting and Positioning
Hardness: Hardened Tooth Surface
Installation: Upright and Inverted
Layout: Right Angle Drive
Gear Shape: Bevel Gear
Step: Single-Step
Customization:
Available

|

Customized Request

bevel gear

Are bevel gears suitable for high-torque applications?

Bevel gears can indeed be suitable for high-torque applications, depending on various factors such as the specific design, material selection, and proper application engineering. Here’s a detailed explanation:

Bevel gears are known for their ability to transmit power between intersecting shafts at different angles. They can handle significant torque loads and are commonly used in applications that require high-torque transmission. However, the suitability of bevel gears for high-torque applications depends on the following factors:

  • Design: The design of the bevel gears plays a crucial role in their ability to handle high torque. Factors such as tooth profile, size, and geometry impact the load-carrying capacity and torque transmission capability. Bevel gears with robust and optimized designs, including suitable tooth profiles and adequate tooth engagement, can effectively handle high-torque applications.
  • Material Selection: The choice of materials for bevel gears is critical in high-torque applications. Gears need to be made from materials with high strength, hardness, and wear resistance to withstand the forces and stresses involved in transmitting high torque. Common materials used for bevel gears include alloy steels, carburizing steels, and specialty alloys. Material selection should consider the specific torque requirements, operating conditions, and anticipated loads to ensure the gears can handle the desired torque levels.
  • Lubrication: Proper lubrication is essential for reducing friction, wear, and heat generation in high-torque bevel gear applications. Adequate lubrication helps maintain a lubricating film between the gear teeth, minimizing metal-to-metal contact and associated losses. The lubricant type, viscosity, and replenishment schedule should be selected based on the torque and operating conditions to ensure effective lubrication and minimize gear wear.
  • Gear Size and Ratio: The size of the bevel gears and the gear ratio can influence their torque-handling capability. Larger gears generally have greater tooth strength and load-carrying capacity, making them more suitable for high-torque applications. The gear ratio should also be considered to ensure it is appropriate for the desired torque transmission and to avoid excessive loads on the gears.
  • Operating Conditions: The operating conditions, including speed, temperature, and shock loads, must be taken into account when determining the suitability of bevel gears for high-torque applications. Higher speeds and extreme operating temperatures can affect the gear material properties, lubrication performance, and overall gear system efficiency. Proper cooling, temperature control, and gear protection measures should be implemented to maintain reliable performance under high-torque conditions.

By considering these factors and properly engineering the bevel gear system, it is possible to utilize bevel gears in high-torque applications effectively. However, it is crucial to consult with experienced engineers and perform thorough analysis and testing to ensure the gears can handle the specific torque requirements of the application.

bevel gear

What are the potential challenges in designing and manufacturing bevel gears?

Designing and manufacturing bevel gears can present several challenges due to their complex geometry, load requirements, and manufacturing processes. Here’s a detailed explanation of the potential challenges:

When it comes to designing and manufacturing bevel gears, the following challenges may arise:

  • Complex Geometry: Bevel gears have intricate geometry with non-parallel and intersecting tooth profiles. Designing bevel gears requires a thorough understanding of gear theory, tooth engagement, and load distribution. The complex geometry poses challenges in determining the optimal tooth profile, tooth contact pattern, and gear ratios for the specific application.
  • Load Analysis and Distribution: Determining the correct load analysis and distribution is crucial to ensure the gears can handle the anticipated forces and torques. Bevel gears often encounter varying loads, including radial loads, axial loads, and bending moments. Accurately predicting and distributing these loads across the gear teeth is essential for achieving proper gear strength, minimizing wear, and preventing premature failure.
  • Manufacturing Precision: Bevel gears require high manufacturing precision to ensure smooth operation, minimal backlash, and efficient power transmission. Achieving the required precision in gear manufacturing involves precise machining, grinding, and heat treatment processes. The complex geometry of bevel gears adds to the manufacturing complexity, necessitating specialized equipment and skilled operators.
  • Alignment Challenges: Proper alignment of bevel gears is critical for optimal performance and longevity. Achieving accurate alignment can be challenging due to the non-parallel shafts and intricate tooth profiles. Misalignment can lead to increased noise, vibration, and premature wear. Design considerations for alignment, as well as careful assembly and alignment procedures during manufacturing, are necessary to address this challenge.
  • Lubrication and Cooling: Bevel gears require effective lubrication to minimize friction, wear, and heat generation. Ensuring proper lubrication and cooling can be challenging due to the unique shape of bevel gears and the limited space available for lubricant circulation. Designing appropriate lubrication systems, selecting suitable lubricants, and considering heat dissipation methods are essential for maintaining optimal gear performance and preventing overheating.
  • Quality Control: Maintaining consistent quality during the manufacturing process is crucial for reliable bevel gears. Implementing robust quality control measures, including dimensional inspections, surface quality assessments, and gear testing, helps ensure that the manufactured gears meet the specified requirements. Consistency in gear quality is essential to minimize variations in performance and to ensure accurate gear meshing and load distribution.

Addressing these challenges requires a combination of engineering expertise, advanced manufacturing techniques, and quality control processes. Collaborating with experienced gear designers, employing state-of-the-art manufacturing technologies, and conducting thorough testing and analysis can help overcome these challenges and produce high-quality bevel gears that meet the performance and durability requirements of the intended application.

bevel gear

What industries commonly use bevel gears?

Bevel gears find applications in various industries where changes in direction or speed of rotational motion are required. Here’s a detailed explanation of the industries commonly using bevel gears:

  • Automotive Industry: Bevel gears are widely used in the automotive industry, particularly in differentials. Differentials are responsible for distributing torque between the driving wheels of a vehicle, allowing them to rotate at different speeds when turning. Bevel gears in differentials transmit power from the engine to the wheels, enabling smooth cornering and improved traction.
  • Mechanical Engineering and Manufacturing: Bevel gears are employed in mechanical power transmission systems in various machinery and equipment used in the manufacturing industry. They are used in applications such as power tools, machine tools, conveyors, and printing presses. By meshing with other bevel gears or with spur gears, they transmit torque and power efficiently from one shaft to another, accommodating changes in direction and speed.
  • Marine and Naval Industry: Bevel gears are extensively used in marine propulsion systems, including boats and ships. They are commonly found in the propulsion shaft line, where they transmit torque from the engine to the propeller shaft, allowing the vessel to move through water. Bevel gears in marine applications are designed to withstand high loads, resist corrosion, and operate efficiently in harsh environments.
  • Aerospace Industry: Bevel gears are utilized in various aerospace applications. They are employed in aircraft landing gear systems, where they transmit torque from the hydraulic motor to extend or retract the landing gear. Bevel gears are also found in helicopter rotor systems, providing the necessary power transmission to rotate the rotor blades.
  • Railway and Transportation Industry: Bevel gears play a crucial role in railway systems, particularly in locomotives and rolling stock. They are used in the transmission systems to transfer power from the engine to the wheels. Bevel gears ensure smooth and efficient power transfer, enabling the train to move forward or backward while negotiating curves on the track.
  • Industrial Machinery and Robotics: Bevel gears are extensively employed in various industrial machinery, such as milling machines, lathes, and industrial robots. They facilitate changes in direction and speed of rotational motion, enabling precise positioning, accurate cutting, and smooth operation of the machinery.
  • Mining and Construction Industry: Bevel gears are used in mining and construction equipment to transfer power and torque in heavy-duty applications. They are found in equipment such as excavators, bulldozers, and crushers, where they provide reliable power transmission in challenging environments.

These are just a few examples of the industries commonly using bevel gears. Their ability to transmit power, change the direction of rotational motion, and accommodate intersecting shafts makes them versatile and suitable for a wide range of applications in various industries.

In summary, bevel gears are commonly used in industries such as automotive, mechanical engineering and manufacturing, marine and naval, aerospace, railway and transportation, industrial machinery and robotics, and mining and construction. Their applications span across industries where changes in direction or speed of rotational motion are essential for efficient and reliable operation.

China high quality Custom Made Mini Bevel Driven Screw Jack, Screw Jack Worm Gear with Bevel Gear for Sale bevel spiral gearChina high quality Custom Made Mini Bevel Driven Screw Jack, Screw Jack Worm Gear with Bevel Gear for Sale bevel spiral gear
editor by CX 2023-10-24