China Stainless Steel, Aluminum, Metal Rack and Pinion Gears (WKC-108) worm gearbox

Product Description

stainless metal, aluminum,  metal rack and pinion gears

Specification:

one.Substance Stainless metal: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, and so on
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 etc
Brass: C11000, C15710, C12000, C26000, C36000, etc
Carbon steel: 1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, and so on
Plastic:PVC, POM, Telfon, Delrin,PEEK,Nylon, Abs, Pc, PP,PA6, PA66, etc
Free of charge slicing metal: 1211, 12L13, 12L14, 1215, etc
Resource Steel: HSS M2,ASP23,H13,1.2344,D2,1.2379,and so on
2.Tolerance &plus&sol-.05mm
3.Ending anodizing,sharpening,plating ,blacken ect
four.Edges and holes debarred
5.Surfaces free of scratches
6.Substance capabilities aluminum, stainless metal, copper, plastic and far more
7.A variety of components and ending techniques are available
8.Non-standard aluminum product
9.Materials and finishing comply with RoHS Directive
10.Tiny orders are welcome

Complex Details

Technical Procedure CNC machining, EDM W&solC
Dimension  Client’s artwork is accessible
Capability Milling:Duration,machining selection up to 1100&ast600 mm
Turning: Diameter .05mm~300mm &semi Length .5mm ~ 750mm
Wire Slicing: machining variety can up to 450&ast400&ast300mm 
Precision Turning and Milling:&additionally&sol- .002mm&lpar&plus&sol-.000098 inch)
Wire Chopping: &in addition&sol- .002 mm &lpar&plus&sol-.000098 inch)

Content Used Table

S&solN TYPE CHINA Usa JAPAN GERMANY SWEDEN
GB ASTM JIS DIN ASSAB
one Martenslte stainless steel 9CR 18Mov 440c sus440c X105CrMo17 440CI
2 Martenslte stainless steel &sol &sol &sol &sol S136H
three Austensite  stainless steel 01Cr18N19 304 SUS304 X5Crnl 13-10 &sol
4 Austensite  stainless steel Y1Cr18N19 303 SUS303 X12CrniS18.8 &sol
five Prehardened  stainless steel Cr12Mov D2 SKD11 X165CrMov48 XW-forty one
6 Cold work die steel 0Cr17nl4Cu4Nb 17-4PH SUS630 X5CrNiCuNb &sol
7 Cold work die steel &sol &sol &sol &sol DF-2
eight Powderhigh Speed Steel &sol &sol &sol &sol ASO-23
nine Powderhigh Speed Steel &sol CPM-10V &sol &sol &sol
ten Cold work die steel C6Mov A2 SKD12 X100CrMov5 &sol
eleven Cold work die steel 7Mn2CrMo A6 &sol &sol &sol
twelve Carbon construction steel 45 1045 S45C C45 &sol
thirteen Spring Steel sixty five 1065 S65C C65 &sol
14 Spring Steel &sol 1095 &sol &sol &sol

 Equipment : 

Title Quantity
&lparset)
Origin Precision Running Distance
CNC gantry machine  1 China .005mm 2000&ast1300mm
CNC machining Centers 1 China .005mm 600&ast500mm
CNC horizontal machine center four China .005mm 800&ast500mm
CNC machining Centers 9 China .005mm 600&ast500mm
CNC lathe&solmill machine center four China .005mm fifty&ast150mm
Lathe Machine two China .01mm 200&ast750mm
 Milling Machine ten China .01mm three hundred&ast700mm
grinding machine 3 Tai Wan .003mm one hundred fifty&ast400mm
High Speed W&solC 4 China .015mm 250&ast300&ast400mm
Slow Feeding W&solC 1 China
Sand Blast Machine 1 China
Polishing Machine 1 China

Why Choose us:

one. Totally Machining Services:   
Gringing parts , Machining components, CNC milling and turning areas , CNC milling elements, CNC
 metal parts, grinding components, stamping parts, casting and forging elements, assembly service.
2.Various Machining Components:
Metal elements, stainless steel components, alloy steel areas  ,brass areas, bronze elements, copper 
elements, aluminum parts, plastic parts, ect. 
three.Various Finishes:
Anodizing, Electroplating, Polishing, Powder Coating, Blacken, Hardening, Painting and 
many other treatment of the components.
four.Good quality Assurance :
IPQC inspect each and every precision grinding parts throughout every single processing action&semi a hundred&percnt inspection before shipment by micrometer, top gauge, projector measuring machine, coordinate 
measuring machine&lparCMM), ect. Any disqualification will be liable by us.
five.Advantage:
1>.Non-regular&solstandard&solOEM&solODM&solcustomized service presented
2> No MOQ, no amount minimal
three >Fast lead time
4> Can meet DIN,JIS,ASTM,AISI,BS,GB regular

Associated Merchandise

Equipment Present

Soon after Services
Welcome consult with us, we service:
one. Very best Solution for your production 
two. Quickly supply for your urgent get.
 

US $0.1
/ Piece
|
1 Piece

(Min. Order)

###

Application: Industry
Hardness: Hardened
Manufacturing Method: Machined Gear
Toothed Portion Shape: Spur Gear
Material: Steel
Type: Bevel Gear

###

Customization:

###

1.Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082 etc
Brass: C11000, C10200, C12000, C26000, C36000, etc
Carbon steel: 1010, 1015, 1020, 1025, 1030, 1035, 1040, 1045, etc
Plastic:PVC, POM, Telfon, Delrin,PEEK,Nylon, ABS, PC, PP,PA6, PA66, etc
Free cutting steel: 1211, 12L13, 12L14, 1215, etc
Tool Steel: HSS M2,ASP23,H13,1.2344,D2,1.2379,etc
2.Tolerance +/-0.05mm
3.Finishing anodizing,polishing,plating ,blacken ect
4.Edges and holes debarred
5.Surfaces free of scratches
6.Material capabilities aluminum, stainless steel, copper, plastic and more
7.Various materials and finishing ways are available
8.Non-standard aluminum product
9.Material and finishing comply with RoHS Directive
10.Small orders are welcome

###

Technical Process CNC machining, EDM W/C
Dimension  Client's artwork is available
Capability Milling:Length,machining range up to 1100*600 mm
Turning: Diameter 0.05mm~300mm ; Length 0.5mm ~ 750mm
Wire Cutting: machining range can up to 450*400*300mm 
Precision Turning and Milling:+/- 0.002mm(+/-0.000098 inch)
Wire Cutting: +/- 0.002 mm (+/-0.000098 inch)

###

S/N TYPE CHINA USA JAPAN GERMANY SWEDEN
GB ASTM JIS DIN ASSAB
1 Martenslte stainless steel 9CR 18Mov 440c sus440c X105CrMo17 440CI
2 Martenslte stainless steel / / / / S136H
3 Austensite  stainless steel 01Cr18N19 304 SUS304 X5Crnl 13-10 /
4 Austensite  stainless steel Y1Cr18N19 303 SUS303 X12CrniS18.8 /
5 Prehardened  stainless steel Cr12Mov D2 SKD11 X165CrMov48 XW-41
6 Cold work die steel 0Cr17nl4Cu4Nb 17-4PH SUS630 X5CrNiCuNb /
7 Cold work die steel / / / / DF-2
8 Powderhigh Speed Steel / / / / ASO-23
9 Powderhigh Speed Steel / CPM-10V / / /
10 Cold work die steel C6Mov A2 SKD12 X100CrMov5 /
11 Cold work die steel 7Mn2CrMo A6 / / /
12 Carbon construction steel 45 1045 S45C C45 /
13 Spring Steel 65 1065 S65C C65 /
14 Spring Steel / 1095 / / /

###

Name Quantity
(set)
Origin Precision Running Distance
CNC gantry machine  1 China 0.005mm 2000*1300mm
CNC machining Centers 1 China 0.005mm 600*500mm
CNC horizontal machine center 4 China 0.005mm 800*500mm
CNC machining Centers 9 China 0.005mm 600*500mm
CNC lathe/mill machine center 4 China 0.005mm 50*150mm
Lathe Machine 2 China 0.01mm 200*750mm
 Milling Machine 10 China 0.01mm 300*700mm
grinding machine 3 Tai Wan 0.003mm 150*400mm
High Speed W/C 4 China 0.015mm 250*300*400mm
Slow Feeding W/C 1 China
Sand Blast Machine 1 China
Polishing Machine 1 China
US $0.1
/ Piece
|
1 Piece

(Min. Order)

###

Application: Industry
Hardness: Hardened
Manufacturing Method: Machined Gear
Toothed Portion Shape: Spur Gear
Material: Steel
Type: Bevel Gear

###

Customization:

###

1.Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2024, 5052, 5083, 6082 etc
Brass: C11000, C10200, C12000, C26000, C36000, etc
Carbon steel: 1010, 1015, 1020, 1025, 1030, 1035, 1040, 1045, etc
Plastic:PVC, POM, Telfon, Delrin,PEEK,Nylon, ABS, PC, PP,PA6, PA66, etc
Free cutting steel: 1211, 12L13, 12L14, 1215, etc
Tool Steel: HSS M2,ASP23,H13,1.2344,D2,1.2379,etc
2.Tolerance +/-0.05mm
3.Finishing anodizing,polishing,plating ,blacken ect
4.Edges and holes debarred
5.Surfaces free of scratches
6.Material capabilities aluminum, stainless steel, copper, plastic and more
7.Various materials and finishing ways are available
8.Non-standard aluminum product
9.Material and finishing comply with RoHS Directive
10.Small orders are welcome

###

Technical Process CNC machining, EDM W/C
Dimension  Client's artwork is available
Capability Milling:Length,machining range up to 1100*600 mm
Turning: Diameter 0.05mm~300mm ; Length 0.5mm ~ 750mm
Wire Cutting: machining range can up to 450*400*300mm 
Precision Turning and Milling:+/- 0.002mm(+/-0.000098 inch)
Wire Cutting: +/- 0.002 mm (+/-0.000098 inch)

###

S/N TYPE CHINA USA JAPAN GERMANY SWEDEN
GB ASTM JIS DIN ASSAB
1 Martenslte stainless steel 9CR 18Mov 440c sus440c X105CrMo17 440CI
2 Martenslte stainless steel / / / / S136H
3 Austensite  stainless steel 01Cr18N19 304 SUS304 X5Crnl 13-10 /
4 Austensite  stainless steel Y1Cr18N19 303 SUS303 X12CrniS18.8 /
5 Prehardened  stainless steel Cr12Mov D2 SKD11 X165CrMov48 XW-41
6 Cold work die steel 0Cr17nl4Cu4Nb 17-4PH SUS630 X5CrNiCuNb /
7 Cold work die steel / / / / DF-2
8 Powderhigh Speed Steel / / / / ASO-23
9 Powderhigh Speed Steel / CPM-10V / / /
10 Cold work die steel C6Mov A2 SKD12 X100CrMov5 /
11 Cold work die steel 7Mn2CrMo A6 / / /
12 Carbon construction steel 45 1045 S45C C45 /
13 Spring Steel 65 1065 S65C C65 /
14 Spring Steel / 1095 / / /

###

Name Quantity
(set)
Origin Precision Running Distance
CNC gantry machine  1 China 0.005mm 2000*1300mm
CNC machining Centers 1 China 0.005mm 600*500mm
CNC horizontal machine center 4 China 0.005mm 800*500mm
CNC machining Centers 9 China 0.005mm 600*500mm
CNC lathe/mill machine center 4 China 0.005mm 50*150mm
Lathe Machine 2 China 0.01mm 200*750mm
 Milling Machine 10 China 0.01mm 300*700mm
grinding machine 3 Tai Wan 0.003mm 150*400mm
High Speed W/C 4 China 0.015mm 250*300*400mm
Slow Feeding W/C 1 China
Sand Blast Machine 1 China
Polishing Machine 1 China

Helical, Straight-Cut, and Spiral-Bevel Gears

If you are planning to use bevel gears in your machine, you need to understand the differences between Helical, Straight-cut, and Spiral bevel gears. This article will introduce you to these gears, as well as their applications. The article will also discuss the benefits and disadvantages of each type of bevel gear. Once you know the differences, you can choose the right gear for your machine. It is easy to learn about spiral bevel gears.
gear

Spiral bevel gear

Spiral bevel gears play a critical role in the aeronautical transmission system. Their failure can cause devastating accidents. Therefore, accurate detection and fault analysis are necessary for maximizing gear system efficiency. This article will discuss the role of computer aided tooth contact analysis in fault detection and meshing pinion position errors. You can use this method to detect problems in spiral bevel gears. Further, you will learn about its application in other transmission systems.
Spiral bevel gears are designed to mesh the gear teeth more slowly and appropriately. Compared to straight bevel gears, spiral bevel gears are less expensive to manufacture with CNC machining. Spiral bevel gears have a wide range of applications and can even be used to reduce the size of drive shafts and bearings. There are many advantages to spiral bevel gears, but most of them are low-cost.
This type of bevel gear has three basic elements: the pinion-gear pair, the load machine, and the output shaft. Each of these is in torsion. Torsional stiffness accounts for the elasticity of the system. Spiral bevel gears are ideal for applications requiring tight backlash monitoring and high-speed operations. CZPT precision machining and adjustable locknuts reduce backlash and allow for precise adjustments. This reduces maintenance and maximizes drive lifespan.
Spiral bevel gears are useful for both high-speed and low-speed applications. High-speed applications require spiral bevel gears for maximum efficiency and speed. They are also ideal for high-speed and high torque, as they can reduce rpm without affecting the vehicle’s speed. They are also great for transferring power between two shafts. Spiral bevel gears are widely used in automotive gears, construction equipment, and a variety of industrial applications.

Hypoid bevel gear

The Hypoid bevel gear is similar to the spiral bevel gear but differs in the shape of the teeth and pinion. The smallest ratio would result in the lowest gear reduction. A Hypoid bevel gear is very durable and efficient. It can be used in confined spaces and weighs less than an equivalent cylindrical gear. It is also a popular choice for high-torque applications. The Hypoid bevel gear is a good choice for applications requiring a high level of speed and torque.
The Hypoid bevel gear has multiple teeth that mesh with each other at the same time. Because of this, the gear transmits torque with very little noise. This allows it to transfer a higher torque with less noise. However, it must be noted that a Hypoid bevel gear is usually more expensive than a spiral bevel gear. The cost of a Hypoid bevel gear is higher, but its benefits make it a popular choice for some applications.
A Hypoid bevel gear can be made of several types. They may differ in the number of teeth and their spiral angles. In general, the smaller hypoid gear has a larger pinion than its counterpart. This means that the hypoid gear is more efficient and stronger than its bevel cousin. It can even be nearly silent if it is well lubricated. Once you’ve made the decision to get a Hypoid bevel gear, be sure to read up on its benefits.
Another common application for a Hypoid bevel gear is in automobiles. These gears are commonly used in the differential in automobiles and trucks. The torque transfer characteristics of the Hypoid gear system make it an excellent choice for many applications. In addition to maximizing efficiency, Hypoid gears also provide smoothness and efficiency. While some people may argue that a spiral bevel gear set is better, this is not an ideal solution for most automobile assemblies.
gear

Helical bevel gear

Compared to helical worm gears, helical bevel gears have a small, compact housing and are structurally optimized. They can be mounted in various ways and feature double chamber shaft seals. In addition, the diameter of the shaft and flange of a helical bevel gear is comparable to that of a worm gear. The gear box of a helical bevel gear unit can be as small as 1.6 inches, or as large as eight cubic feet.
The main characteristic of helical bevel gears is that the teeth on the driver gear are twisted to the left and the helical arc gears have a similar design. In addition to the backlash, the teeth of bevel gears are twisted in a clockwise and counterclockwise direction, depending on the number of helical bevels in the bevel. It is important to note that the tooth contact of a helical bevel gear will be reduced by about ten to twenty percent if there is no offset between the two gears.
In order to create a helical bevel gear, you need to first define the gear and shaft geometry. Once the geometry has been defined, you can proceed to add bosses and perforations. Then, specify the X-Y plane for both the gear and the shaft. Then, the cross section of the gear will be the basis for the solid created after revolution around the X-axis. This way, you can make sure that your gear will be compatible with the pinion.
The development of CNC machines and additive manufacturing processes has greatly simplified the manufacturing process for helical bevel gears. Today, it is possible to design an unlimited number of bevel gear geometry using high-tech machinery. By utilizing the kinematics of a CNC machine center, you can create an unlimited number of gears with the perfect geometry. In the process, you can make both helical bevel gears and spiral bevel gears.

Straight-cut bevel gear

A straight-cut bevel gear is the easiest to manufacture. The first method of manufacturing a straight bevel gear was to use a planer with an indexing head. Later, more efficient methods of manufacturing straight bevel gears were introduced, such as the Revacycle system and the Coniflex system. The latter method is used by CZPT. Here are some of the main benefits of using a straight-cut bevel gear.
A straight-cut bevel gear is defined by its teeth that intersect at the axis of the gear when extended. Straight-cut bevel gears are usually tapered in thickness, with the outer part being larger than the inner portion. Straight-cut bevel gears exhibit instantaneous lines of contact, and are best suited for low-speed, static-load applications. A common application for straight-cut bevel gears is in the differential systems of automobiles.
After being machined, straight-cut bevel gears undergo heat treatment. Case carburizing produces gears with surfaces of 60-63 Rc. Using this method, the pinion is 3 Rc harder than the gear to equalize wear. Flare hardening, flame hardening, and induction hardening methods are rarely used. Finish machining includes turning the outer and inner diameters and special machining processes.
The teeth of a straight-cut bevel gear experience impact and shock loading. Because the teeth of both gears come into contact abruptly, this leads to excessive noise and vibration. The latter limits the speed and power transmission capacity of the gear. On the other hand, a spiral-cut bevel gear experiences gradual but less-destructive loading. It can be used for high-speed applications, but it should be noted that a spiral-cut bevel gear is more complicated to manufacture.
gear

Spur-cut bevel gear

CZPT stocks bevel gears in spiral and straight tooth configurations, in a range of ratios from 1.5 to five. They are also highly remachinable except for the teeth. Spiral bevel gears have a low helix angle and excellent precision properties. CZPT stock bevel gears are manufactured using state-of-the-art technologies and know-how. Compared with spur-cut gears, these have a longer life span.
To determine the strength and durability of a spur-cut bevel gear, you can calculate its MA (mechanical advantage), surface durability (SD), and tooth number (Nb). These values will vary depending on the design and application environment. You can consult the corresponding guides, white papers, and technical specifications to find the best gear for your needs. In addition, CZPT offers a Supplier Discovery Platform that allows you to discover more than 500,000 suppliers.
Another type of spur gear is the double helical gear. It has both left-hand and right-hand helical teeth. This design balances thrust forces and provides extra gear shear area. Helical gears, on the other hand, feature spiral-cut teeth. While both types of gears may generate significant noise and vibration, helical gears are more efficient for high-speed applications. Spur-cut bevel gears may also cause similar effects.
In addition to diametral pitch, the addendum and dedendum have other important properties. The dedendum is the depth of the teeth below the pitch circle. This diameter is the key to determining the center distance between two spur gears. The radius of each pitch circle is equal to the entire depth of the spur gear. Spur gears often use the addendum and dedendum angles to describe the teeth.

China Stainless Steel, Aluminum, Metal Rack and Pinion Gears (WKC-108)     worm gearboxChina Stainless Steel, Aluminum, Metal Rack and Pinion Gears (WKC-108)     worm gearbox
editor by czh 2022-12-16