China wholesaler Hot Forging Steel Metal Spur Bevel Pinion Gear High Precision Small Transmission Gear for Gearbox and Agricultural Machinery with Hot selling

Product Description

Hot Forging steel metal spur bevel pinion gear high precision small transmission gear For gearbox and agricultural machinery

Facilities Machining center;
CNC gear hobbing machine;
CNC gear shaper;
CNC gear grinding machine;
CNC turning machine;
CNC milling machine.
Y58200 CNC large gear rack shaper,
Y58125A gear rack shaper,
England gear rack shaper
and Russia gear rack shaper.
Gleason machine
Gear types Helical gears (more and more widely used for its stable transimission);
Spur gears;
Hub gears;
Bevel gears;
Bevel spiral gears;
Gear ring; etc.
Material

Steel: C45, Q235, 40Cr, 20CrMnTi, etc.

Stainless steel: 301, 201, 304, 316 etc.
Brass: H59 H68 H80 H90 etc.
Aluminium: 6082, 6061, A380 etc.
Aluminium alloy: 6061, 5083, 7050, etc.
More: PA6, PA66, POM, ABS etc.

Surface Polishing; Plating; Galvanized; Blacken; chromium plating, nickel plating; painting etc.

 

Click here for more details!

Customization process
Support Customized Gears from Customers’ drawings and samples and Various non-standard customization

1.Products Discussions 
Customers send drawings oramples, and quote according to customers’ requirements.

2.Molds designing
Designing 3D drawings and optimizing the products.

3.Drawing confirmation
Sending the mold drawing tothe customers , and the customers CHINAMFG for confirmation.

4.Molds Construction
Manufacture molds accurately and accurately according to the drawings.

5.Moulds Inspection and Moulds Test
Detect various indicators of molds and optimization of inner cavities.

6.Sample Aprroval from Customer
Customers approve the samples and confirm them for bulk production.

7.Mass Production
Bulk production according to customers’s PO

8.PO Finished
Shipping to the customer andthe customers receive the gears.

If you need other customized requirements, please click here to contact us!

 

 

Related Products
 

 

Why Choose Us

We enthusiastically provide sincere and prompt service to our customers and establish sustainable business relationship with them.

100% Factory inspection, we are responsible for any problems subjected to malfunction in warranty period.

We Can Provide You:

  • On-time Delivery with More Choice
  • Product Solutions and Service
  • Long Quality Guarantee
  • Local Technical Support
  • Fast Response to Customers’ Feedbacks in 24 hours

Also I would like to take this opportunity to give a brief introduction of our CHINAMFG company:

Our company is a famous manufacturer of agriculture gearbox,worm reduce gearbox, PTO shafts, Sprockets ,rollar chains, bevel gear, pulleys and racks in china.

We have exported many products to our customers all over the world, we have long-time experience and strong technology support.

You also can check our website to know for more details, if you need our products catalogue, please contact with us.

Company information

 

 

 

 

 

 

 

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Gearbox
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Cast Gear
Toothed Portion Shape: Bevel Wheel
Material: Stainless Steel, Steel
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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Request Sample

bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

Can bevel gears be used in both horizontal and vertical orientations?

Yes, bevel gears can be used in both horizontal and vertical orientations, although certain considerations should be taken into account for each orientation. Here’s a detailed explanation:

Bevel gears are versatile and can accommodate various shaft orientations, including horizontal and vertical arrangements. The suitability of bevel gears for a specific orientation depends on factors such as load distribution, lubrication, and potential effects of gravity. Here are some considerations for each orientation:

  • Horizontal Orientation: In horizontal applications, where the shafts are parallel to the ground, bevel gears can be used effectively. Proper lubrication is crucial to ensure adequate film formation and minimize friction and wear. Horizontal orientation typically allows for good load distribution among the gear teeth, promoting even wear and reducing the risk of localized stress concentrations. However, it is important to consider the effects of axial forces and thrust loads that may be present in the system and ensure that the gear design and bearings can handle these loads appropriately.
  • Vertical Orientation: When bevel gears are used in a vertical orientation, where the shafts are perpendicular to the ground, additional considerations come into play. Gravity can introduce new challenges, such as the potential for gear thrust loads, lubricant pooling, and inadequate load distribution. To address these challenges, steps can be taken, including incorporating thrust bearings or thrust plates to handle axial forces, optimizing gear design to ensure proper load sharing, and implementing suitable lubrication methods to prevent lubricant pooling and ensure consistent lubrication to all gear surfaces. Additionally, proper sealing measures may be necessary to prevent lubricant leakage in the vertical orientation.

Overall, by considering the specific requirements and challenges associated with each orientation, bevel gears can be successfully utilized in both horizontal and vertical arrangements. Careful attention to design, lubrication, load distribution, and thrust management can help ensure reliable and efficient operation in either orientation.

It is important to note that for certain extreme or specialized applications, additional considerations and modifications may be required to accommodate the specific demands of the gear system. Consulting with experienced engineers and considering application-specific factors will help determine the most suitable gear design and orientation for a given application.

bevel gear

What is a bevel gear and how does it work?

A bevel gear is a type of gear that has teeth cut on the cone-shaped surface of the gear. It is used to transmit rotational motion and power between two intersecting shafts. Here’s a detailed explanation of what a bevel gear is and how it works:

A bevel gear consists of two cone-shaped gears with intersecting axes. The gear teeth are cut on the tapered surface of the gears. The gear with the smaller diameter is called the pinion, while the gear with the larger diameter is called the crown gear or ring gear.

Bevel gears are classified into different types based on their tooth geometry and arrangement. The most common types are straight bevel gears, spiral bevel gears, and hypoid bevel gears. Straight bevel gears have straight-cut teeth and intersect at a 90-degree angle. Spiral bevel gears have curved teeth that are gradually cut along the gear surface, allowing for smoother engagement and reduced noise. Hypoid bevel gears have offset axes and are used when the intersecting shafts are non-parallel.

When two bevel gears mesh together, the rotational motion from one gear is transmitted to the other gear. The gear teeth engage and disengage as the gears rotate, transferring torque and power between the shafts.

The operation of bevel gears is similar to that of other types of gears. When the pinion gear rotates, it causes the crown gear to rotate in the opposite direction. The direction of rotation can be reversed by changing the orientation of the gears. Bevel gears can provide different speed ratios and torque conversions depending on the gear sizes and the number of teeth.

The key characteristics of bevel gears include:

  • Transmission of motion: Bevel gears are used to transmit rotational motion between intersecting shafts, allowing for changes in direction and speed.
  • Torque transfer: Bevel gears can transmit torque from one shaft to another, allowing for power transmission in various mechanical systems.
  • Axial thrust: Due to the angled tooth arrangement, bevel gears generate axial thrust forces that need to be properly supported or accounted for in the design of the mechanical system.
  • Efficiency and noise: The efficiency and noise characteristics of bevel gears depend on factors such as tooth design, lubrication, and manufacturing quality.

Bevel gears are commonly used in a wide range of applications, including automotive differentials, power tools, printing presses, machine tools, and marine propulsion systems. Their ability to transmit motion and torque at intersecting angles makes them versatile and suitable for various mechanical systems.

In summary, a bevel gear is a cone-shaped gear that transmits rotational motion and power between intersecting shafts. It works by meshing the gear teeth of two gears, allowing for the transfer of torque and rotational motion. Bevel gears are available in different types and are used in various applications that require changes in direction or speed of rotational motion.

China wholesaler Hot Forging Steel Metal Spur Bevel Pinion Gear High Precision Small Transmission Gear for Gearbox and Agricultural Machinery with Hot sellingChina wholesaler Hot Forging Steel Metal Spur Bevel Pinion Gear High Precision Small Transmission Gear for Gearbox and Agricultural Machinery with Hot selling
editor by CX 2023-11-14