China wholesaler Powder Metallurgy Sintered Metal Spur Gears Bevel Gears for Transmission worm gearbox

Product Description

Overview
Essential details

Place of Origin:ZheJiang , China                                                               Brand Name:OEM
Spare Parts Type:OEM part                                                                         Type:powder metallurgy
Key Selling Points:High-accuracy                                                                 Materials Avaliable:Steel,Stainless Steel,Aluminum,Copper,Brass,Zinc Alloy etc
Our Service:Custom Metal Product Fabrication And Assembly                    Surface Treatments:Powder Coating,Polishing,Anodizing,PVD Plating,Brushing etc
Quality Control: 100% Strict Inspection from beginning to final                     Production Processes:Stamping,CNC Machining,Die Casting,Metal Injection Molding etc
Industries Served:Automotive,Construction,Medical,Electronics,Machinery,Telecom etc

Packaging & delivery

Packaging Details
Fine Packaging Will Be Used For Your Goods:
1.Our Exporting Standard Packaging:
PE Foam+Plastic Bag+Carton Box+Pallet;
PE Foam+Plastic Bag+Wooden Box.
2.Custom Packaging:
We have capacity to design and customize special packaging for customers.As long as you give us your idea, we’ll do the best!

Product Description

1.Type: All kinds of metal parts 
2.Material: Aluminum alloy, aluminum, stainless steel, cold-rolled steel, copper, brass and more 
3.Size: According to your demands 
4.Surface treatment: Galvanization,plaint,power coating ,brass,polishing and more 
5.Performace: Pricision metal stamping, other machining processing, surface plating, QC testing and packaging 
6.Usage: CNC stamping machines, welding machines, bending machines and more 
7.Service: OEM / Small orders are welcome 
8.CNC machine: Yes 
9.Products range: Machines and equipment, electric products, and home and industrial components

Commodity Powder Metallurgy Sintered Metal Spur Gears Bevel Gears For Transmission
Raw Material Iron,Stainless Steel,Cooper,Steel,Iron,Alloy steel
Surface Treatment High frenquency quenching ,oil impregnation ,
tumbling ,plating ,steam treating etc .

 

 

Features

a. High density from 6.7- 7.4 g/cm3
b. Hardness: HRC 30-50
c. Accuracy :±0.01 mm
d.No crumbling ,cracks ,burrs ,metal pitting and other defects
e.high productivity ,cost-efficient ,energy saving
Certification DIN/ ISO9001

The Advantage of Powder Metallurgy Process
(1)Cost effective
The final products can be compacted with powder metallurgy method ,and no need or can shorten the processing of machine .It can save material greatly and reduce the production cost .

(2)Complex shapes
Powder metallurgy allows to obtain complex shapes directly from the compacting tooling ,without any machining operation ,like teeth ,splines ,profiles ,frontal geometries etc.

(3)High precision
Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered,improvable up to IT 5-7 after sizing .Additional machining operations can improve the precision .

(4)Self-lubrication
The interconnected porosity of the material can be filled with oils ,obtaining then a self-lubricating bearing :the oil provides constant lubrication between bearing and shaft ,and the system does not need any additional external lubricant .

(5)Green technology
The manufacturing process of sintered components is certified as ecological ,because the material waste is very low ,the product is recyclable ,and the energy efficiency is good because the material is not molten. 

Inspection Method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Alloy
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery, Metal Casting Machinery
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Customization:
Available

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bevel gear

How do you install a bevel gear system?

Installing a bevel gear system involves several steps to ensure proper alignment, smooth operation, and efficient power transmission. Here’s a detailed explanation of how to install a bevel gear system:

  1. Preparation: Before installing the bevel gear system, gather all the necessary tools and equipment. Ensure that you have the correct bevel gears, shafts, bearings, and any additional components required for your specific application. Familiarize yourself with the system’s design, specifications, and installation instructions provided by the gear manufacturer.
  2. Clean and Inspect: Thoroughly clean all the components of the bevel gear system, including the gears, shafts, and bearings. Inspect them for any signs of damage, wear, or defects. Replace any damaged or worn-out parts to ensure optimal performance and longevity.
  3. Shaft Alignment: Proper alignment of the shafts is crucial for the bevel gear system’s performance. Ensure that the shafts are aligned accurately, both angularly and axially, as specified by the manufacturer. Misalignment can lead to premature wear, increased noise, and reduced efficiency. Use precision measurement tools, such as dial indicators, to achieve the required alignment.
  4. Bearing Installation: Install the bearings on the shafts according to the manufacturer’s instructions. Ensure that the bearings are securely fitted and properly lubricated. Proper bearing installation helps support the shafts, reduces friction, and ensures smooth rotation of the gears.
  5. Gear Meshing: Carefully position the bevel gears on the shafts, ensuring proper meshing between the teeth. The gear teeth should engage smoothly and evenly without any binding or excessive clearance. Achieving the correct gear meshing is crucial for efficient power transmission and to prevent premature wear or damage to the gears.
  6. Housing Assembly: Assemble the housing or casing that encloses the bevel gear system. Ensure that all housing components are aligned and securely fastened. Follow the manufacturer’s instructions for proper housing assembly, including the use of gaskets or seals to prevent lubricant leakage and contamination.
  7. Lubrication: Proper lubrication is essential for the smooth operation and longevity of the bevel gear system. Apply the recommended lubricant to the gears, bearings, and other moving parts according to the manufacturer’s specifications. Ensure that the lubricant used is compatible with the gear material, operating conditions, and environmental factors.
  8. Testing and Adjustment: After the installation is complete, perform a thorough system check. Rotate the shafts manually or using a suitable drive mechanism to ensure smooth gear operation, proper alignment, and absence of abnormal noise or vibration. Make any necessary adjustments, such as gear backlash or meshing depth, as per the manufacturer’s guidelines and based on the specific application requirements.

It’s important to note that the installation process may vary depending on the specific bevel gear system and application. Always refer to the manufacturer’s instructions and guidelines for the particular gear system you are working with to ensure proper installation and optimal performance.

In summary, installing a bevel gear system involves preparation, cleaning and inspection, shaft alignment, bearing installation, gear meshing, housing assembly, lubrication, and thorough testing and adjustment. Following proper installation procedures and adhering to manufacturer guidelines are essential to achieve efficient power transmission, smooth operation, and the desired performance from the bevel gear system.

bevel gear

How do you ensure proper alignment when connecting a bevel gear?

Proper alignment is crucial when connecting a bevel gear to ensure efficient power transmission, smooth operation, and longevity of the gear system. Here’s a detailed explanation of how to ensure proper alignment:

When connecting a bevel gear, the following steps can help ensure proper alignment:

  • Check Gear Specifications: Begin by reviewing the gear specifications provided by the manufacturer. This includes information about the gear’s design, tolerances, and alignment requirements. Understanding these specifications is essential for achieving the desired alignment.
  • Prepare Mounting Surfaces: Ensure that the mounting surfaces for the gears, such as shafts or gearboxes, are clean, free from debris, and properly prepared. Any irregularities or surface defects can affect the alignment and lead to misalignment issues. Remove any burrs, nicks, or rough spots that could interfere with the proper seating of the gears.
  • Use Alignment Tools: Alignment tools, such as dial indicators or laser alignment systems, can be helpful in achieving precise alignment. These tools allow for accurate measurement and adjustment of the gear’s position relative to the mating components. Follow the instructions provided with the alignment tools to set up and perform the alignment process correctly.
  • Axial Alignment: Achieving proper axial alignment is crucial for bevel gears. The axial alignment refers to aligning the gear’s rotational axis parallel to the mating gear’s rotational axis. This ensures proper gear meshing and load distribution. Use alignment tools to measure and adjust the axial alignment, making necessary modifications to the gear’s position or shimming as required.
  • Radial Alignment: Radial alignment involves aligning the gear’s rotational axis perpendicular to the mating gear’s rotational axis. Proper radial alignment helps prevent side loads, excessive wear, and noise generation. Use alignment tools to measure and adjust the radial alignment, ensuring that the gear’s position is properly adjusted or shimmed to achieve the desired alignment.
  • Verify Tooth Contact Pattern: After aligning the gears, it is important to verify the tooth contact pattern. The tooth contact pattern should be evenly distributed across the gear tooth surfaces to ensure proper load sharing and minimize wear. Conduct a visual inspection or use specialized tools, such as gear marking compounds, to check and adjust the tooth contact pattern if necessary.

By following these steps and using appropriate alignment tools, you can ensure proper alignment when connecting a bevel gear. Proper alignment promotes efficient power transmission, minimizes wear, reduces noise, and extends the lifespan of the gear system.

It is worth noting that each gear system may have specific alignment requirements and considerations. Consult the gear manufacturer’s guidelines and best practices, as well as seek the expertise of experienced engineers, to ensure the proper alignment of bevel gears in your specific application.

bevel gear

What are the benefits of using a bevel gear mechanism?

Using a bevel gear mechanism offers several benefits in various applications. Here’s a detailed explanation of the advantages of using a bevel gear mechanism:

  • Change in Direction: Bevel gears are designed to transmit rotational motion between intersecting or non-parallel shafts. They enable a change in direction of motion, allowing the rotary power to be transmitted efficiently at different angles, such as 90 degrees or more. This capability is particularly useful in applications where space constraints or specific mechanical arrangements require a change in direction.
  • Speed Reduction or Increase: Bevel gears can be used to achieve speed reduction or increase between the input and output shafts. By selecting bevel gears with different tooth counts, the rotational speed can be adjusted according to the desired output requirements. This feature is beneficial in applications where different speeds are needed for specific operations or to match the requirements of the driven equipment.
  • Compact Design: Bevel gears offer a compact design that allows for efficient power transmission in applications with limited space. The intersecting shafts and compact arrangement of the gear teeth enable the transmission of torque and motion in a more confined area compared to other types of gear mechanisms.
  • High Torque Transmission: Bevel gears are capable of transmitting high torque loads. The meshing of the gear teeth provides a strong and reliable connection, allowing for the efficient transfer of power even in heavy-duty applications. This makes bevel gears suitable for applications that require the transmission of substantial torque, such as in automotive differentials, industrial machinery, and mining equipment.
  • Versatility: Bevel gears are versatile and can be designed to accommodate various operating conditions and requirements. They can be manufactured with different tooth profiles, such as straight-cut, spiral, or zerol, to optimize performance based on factors like noise reduction, load capacity, and efficiency. Additionally, bevel gears can be made from different materials, allowing them to withstand different environmental conditions and requirements.
  • Smooth and Quiet Operation: The tooth geometry of spiral bevel gears provides smoother and quieter operation compared to straight-cut gears. The gradual engagement of the curved teeth reduces noise, vibration, and shock during gear meshing, resulting in quieter operation and improved overall system performance. This makes bevel gears suitable for applications where noise reduction is a critical consideration.
  • Wide Range of Applications: Bevel gears find applications in various industries and systems where changes in direction, speed, and torque transmission are required. They are used in automotive differentials, marine propulsion systems, industrial machinery, robotics, aerospace systems, and more. The versatility and adaptability of bevel gears make them suitable for a wide range of applications across different sectors.

In summary, using a bevel gear mechanism provides benefits such as change in direction, speed adjustment, compact design, high torque transmission, versatility, smooth and quiet operation, and suitability for a wide range of applications. These advantages make bevel gears a preferred choice in numerous industries and systems that require efficient and reliable power transmission.

China wholesaler Powder Metallurgy Sintered Metal Spur Gears Bevel Gears for Transmission worm gearboxChina wholesaler Powder Metallurgy Sintered Metal Spur Gears Bevel Gears for Transmission worm gearbox
editor by CX 2023-10-12